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FFS Appendix 1. Calculations
  • 09 Aug 2024
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FFS Appendix 1. Calculations

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Article summary

LimitState/MAT

The LimState is the MAT (Minimum Acceptable Thickness) of a corroded pipeline for a specific corrosion morphology and defect assessment code.

The following types of corrosion morphology are distinguished:

  • General corrosion.
  • Grooving corrosion.
  • Pitting corrosion.

Pitting corrosion is characterized by Defects having a length/depth ratio 20 (pits, short but relatively deep).

Grooving corrosion is characterized by Defects having a length/depth ratio > 20 and 80 (scars, somewhat longer length, but not that deep).

General corrosion is characterized by losing wall thickness all over the pipeline (length/depth ratio > 80).


MAT calculation for a specific corrosion morphology 

 The corrosion morphology factor sets a certain length for which to check the MAT.


The factors for pitting and grooving can be modified by the administrator.

The generic formula to calculate the MAT is:

The different Assessment codes use different variable assignments for calculating the Remaining Strength Factor (RSF) and bulging factor (M).

If you are working at a Shell site, we recommend you also reference SR.14.13139.

Diameter conversion

There is a conversion from a ‘named’ nominal diameter to the actual outer diameter in mm (which should be used in calculation). A ’10 inch’ line for example has an actual outer diameter of 273.1 mm (and not 254 mm).

Conversion from named nominal diameter to the actual outer diameter:

t_pipe_diameter

Name diameter

Value delta for OD

2

63.5

3

76.2

3.5

88.9

4

101.6

4.5

114.3

5

127

5.5

141.3

6

168.3

8

219.1

10

273.1

12

323.9

14

355.6

16

406.4

18

457.2

20

508

22

558.8

24

609.6

26

660.4

28

711.2

30

762

32

812.8

34

864

36

914

38

965

40

1016

42

1067

44

1118

46

1168

48

1219

52

1321

56

1422

60

1524

64

1626

68

1727

72

1829

76

1930

80

2032

100

2540

278

7061.2

300

7620


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