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Hydrocor - CO2 Corrosion Prediction Use Case

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This article explains how to creating and running a new CO2 corrosion assessment using the Full Hydrocor module for a Pipeline in the IMS system:

  • Open the Pipeline’s “HC10_Case01_02_03_CO2_corrosion” Equipment Details Page.

  • Open the Internal Corrosion Module.

  • In the Hydrocor section, click the + button to create a new Assessment.

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  • Enter the Date as “01/Jun/2025”.

  • Enter the assessment Name as “Case 1 CO2 corrosion”.

  • Click Save.

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  • Click the Hydrocor icon to open the Hydrocor Application.

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  • Select the 1 Settings tab.

  • Under Degradation Mechanisms select the “CO2” checkbox.

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If you are running Hydrocor inside IMS PLLS the Service Type, Pipeline Diameter, and Length fields are automatically populated using information from the Pipeline Design Data.

  • To modify the Service Type, Pipeline Diameter, or Length, return to the Pipeline’s Equipment Details page PL Design Data section.

  • Click Edit and update the parameters as follows::

    • Pipeline Length: 1000m

    • Nominal Diameter: 12”​

    • Service Type: Multiphase gas/condensate

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  • Click Save.

  • Click the Internal Corrosion icon, then select the Hydrocor icon to return to the Hydrocor Application.

  • Select the 2 Main Input tab and specify the following parameters:

    • CO2 content gas = 2 mole%​

    • Pressure inlet = 120 bara​

    • Temperature inlet = 60°C​

    • Ambient temperature = 7°C​

    • Gas flow rate = 0.5 mln Sm3/d​

    • Oil/Condensate flow rate = 200 m3/d​

    • Water flowrate = 150 m3/d

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  • Click the Run and Save button to execute the corrosion prediction case.

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  • Review outputs including corrosion rates, material recommendations, and visualization profiles.

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